Mechanical Engineer

Mechanical Engineer

BlueHalo, an AV company, is seeking a highly skilled and motivated junior level Mechanical Engineer to support the design, development, and deployment of the MAST Surrogate Missile System, a cutting-edge capability developed by our Directed Energy/Kinetic Effectors (DEKE) Group. The ideal candidate will have a strong foundation in mechanical engineering principles, hands-on experience with CAD tools like SolidWorks, and a desire to work in a fast-paced, team-oriented environment on mission-critical defense technology.

This role offers a unique opportunity to contribute to a premier defense program through mechanical design, hardware development, and field integration.

Key Responsibilities

• Develop 3D models and technical drawings using SolidWorks to support missile system component design
• Assist in testing and troubleshooting missile prototypes to resolve mechanical performance issues
• Validate Bill of Materials (BOMs) for hardware builds and subassemblies
• Perform hands-on integration and testing of mechanical systems in lab and field environments
• Work closely with cross-functional engineering and program teams to meet technical and schedule objectives
• Support travel (10–25%) to remote test sites for field integration and system testing

Required Qualifications:

• Bachelor's degree in Mechanical Engineering or related field
• 0–5 years of relevant engineering experience
• U.S. Citizen with the ability to obtain a Secret Security Clearance
• Strong understanding of core mechanical engineering principles
• Proficiency with SolidWorks or equivalent CAD software
• Willingness and ability to travel up to 25% and work in field environments (including walking 1+ mile on uneven terrain and lifting up to 50 lbs.)
• Strong analytical, problem-solving, and communication skills
• Ability to work effectively in a collaborative, team-focused environment

Preferred:

• Background in missile systems, aerospace, or mechanical design
• Experience working in Hardware-in-the-Loop (HIL) environments
• Field testing experience at weapon or missile system test ranges
• Familiarity with SolidWorks PDM or similar design data management tools