Mechanical Engineer
Forterra is advancing the frontier of autonomous ground systems through a new generation of mission module capabilities—integrating payloads like Counter-UAS, fire-control, combat engineering, and advanced ISR onto rugged, vehicle-based platforms. We are looking for a skilled Mechanical Engineer to lead the design, analysis, and integration of mechanical systems that house, actuate, and protect these critical payloads. This role will own the end-to-end mechanical design and integration of mission payloads into Forterra's autonomy platform. You will work closely with cross-functional teams—including electrical, autonomy, and systems engineering—as well as with government stakeholders and external subsystem partners to deliver robust, modular, and field-ready solutions.
What You'll Do:
- Design and package mechanical subsystems, including enclosures, mounts, thermal structures, and interfaces for ruggedized payload integration
- Create and manage detailed 3D CAD models, drawings, and assemblies using SolidWorks, Creo, or similar tools
- Perform structural, thermal, and vibration analysis (FEA/CFD) to ensure performance under operational and environmental loads
- Integrate mission-critical payloads—such as sensors, optics, and RF systems—into vehicle platforms with attention to mechanical, thermal, and access constraints
- Lead mechanical integration for subsystems involving hydraulic and pneumatic components
- Drive rapid prototyping and iterative development using additive manufacturing and hands-on assembly
- Ensure manufacturability, maintainability, and compliance with MIL-STD-810 and other relevant standards
- Collaborate cross-functionally and with external vendors to define and validate mechanical interfaces and system requirements
- Support field integration, testing, and troubleshooting across lab, range, and operational environments
- Participate in test campaigns, user feedback sessions, and system sustainment efforts
Qualifications:
- 5+ years of experience in mechanical design and integration for autonomous systems, defense platforms, or robotics
- Deep proficiency in CAD modeling and mechanical drafting (Inventor, SolidWorks, Creo, or equivalent)
- Hands-on experience with structural, thermal, and shock/vibe simulation tools (e.g., ANSYS, COMSOL)
- Proven ability to design rugged systems meeting constraints for sealing, shock, vibration, and heat dissipation
- Knowledge of vehicle systems, especially hydraulic and pneumatic subsystem integration
- Strong capability in rapid prototyping and additive manufacturing workflows
- Familiarity with MIL-STD-810, MIL-STD-882, and other defense-relevant environmental and safety standards
- Experience with DFM/DFA principles and quick-turn prototype iteration
- U.S. persons and eligibility for a security clearance
Preferred Qualifications:
- Experience integrating defense-grade payloads or weapon systems
- Experience integrating sensors, optics, and other complex mechatronic systems into system-level architectures
- Background designing actuated or gimbaled electro-mechanical assemblies
- Knowledge of interface control documentation and system-level requirement flow down
- Field testing experience supporting live-fire, operational, or military exercises
- Familiarity with additive manufacturing tools and workflows. Strong cross-functional communication skills in high-stakes environments
US Salary Range $125,000—$160,000
The salary range for this role is an estimate and is based on a wide variety of compensation factors. The salary offered to candidates will vary based on a variety of factors including (but not limited to) relevant work experience, education, specialized training, critical expertise, training, and more. Equity in Forterra is included in most of our full-time, high-demand roles and is therefore considered part of Forterra's overall compensation package. In addition to base salary and equity, Forterra offers competitive benefits for full-time employees including:
- Premium Healthcare Benefits: Three plan options, including an HSA-eligible plan, with Forterra covering 80% of the plan premium for you and your dependents.
- Basic Life/AD&D, short and long-term disability insurance plans 100% covered by Forterra, plus the option to purchase additional life insurance for you and your dependents.
- Extremely generous company holiday calendar including a winter break in December.
- Competitive paid time off (PTO) offering 20 days accrued per year.
- A minimum of 7 weeks fully paid parental leave for birth/adoption.
- A $9k annual tuition reimbursement or professional development stipend.
- Fully stocked beverage refrigerators with all the Celsius your little heart desires.
- 401(k) retirement savings plan, including traditional, Roth 401(k), and after-tax deferral with company match up to 4%.
Your recruiter will be able to share more information about our salary and benefits offering during the hiring process. Forterra is an equal-opportunity employer, providing and promoting equal employment opportunity in accordance with local, state, and federal laws. Forterrans are unique, talented individuals who are united through a shared passion to deliver autonomous systems that enable national resilience and a robust supply chain. All qualified applications will receive equal consideration for employment.